PTFE Lined Gear Operated Ball Valve

About PTFE Lined Gear Operated Ball Valve

PTFE Lined Gear Operated Ball Valve

Casting Material Specifications :-

• Cast Iron : IS 210, G.R.F. G.200
• Ductile Iron : ASTM A395
• Cast Steel: ASTM A216, G.R. WCB
• S. S. 304 : ASTM A351 CF8
• S. S. 304L : ASTM A351 CF3
• S. S. 316 : ASTM A351 CF8M
• S. S. 316L : ASTM A351 CF3M
• Alloy 20 : ASTM A351 CN7M

 

Design Standard :-

• Ball Valve, 2 Pieces : BS 5351, Short / Long Pattern.
• Ball Valve, 3 Pieces : BS 5351, Long Pattern.

 

Standard Resin Specifications :-

• PFA :   ASTM D 3418
• FEP :   ASTM D 2116

 

Service Temperature : -

PFA :-

• Maximum continuous service temperature : 265° C
• Melt point:   305° C

 

FEP :-

• Maximum continuous service temperature: 200° C
• Melt point : 260° C

 

Lining Thickness : - Minimum Lining thickness would be 3.0 mm over all wetted portion.

 

Chemical Inertness :-

• PFA/ FEP is chemically inert to most of the all chemicals and solvents with the exception of molten alkali metals.
• PFA / FEP lined valves are used to convey, and are inert to, these chemicals : All acids including hydrofluoric, sulphuric and aqua regia, all caustic, all chlorides organic and inorganic, all solvents, all bleach solutions, all peroxides, all phenols and any combinations of above materials.
• Combined with the chemical inertness of PFA / FEP is its unique non-stick property. Thus a PFA / FEP lined products eliminate or minimize the built up of deposits of the products which otherwise reduce flow and affect processing operations.     
• PFA / FEP Lined Ball Valves Finish :-
• The interior surface of all valves are clean and free of mold burrs, rust, scale or others that may adversely affect the performance of lining.
• The exterior surface of all valve bodies are be cleaned by sand / shot blasting and painted by 1 coat of Epoxy primer and 2 coats of Polyurethane Top coat.
• Products Inspection and Testing :-
• Hydrostatic Pressure :-
• Body Test   : 10 Kg/Cm2
• Seat Test    : 10 Kg/Cm2
• (Hydrostatic pressure at room temperature using clean water.)
• Electrostatic Pressure :-
• Non-destructive high-voltage test at an output voltage of 10,000 V. When electric contact is made, a visible/ audible spark or both occur at the probe if there is any defect in lining.

 

Visual Inspection :- All surfaces are free from blister, porosity or any other defect. All checks / tests are conducted before shipment.

 

Storage & Transport :-

• Each end of valve is protected by specially made rubber cap so that products are capable to withstand normal handling during transport.
• All the materials are supplied with export wooden case or card box packing depending upon the weight and mode of shipment.

Superior Chemical Resistance

With its PTFE lining on both the body and the ball, this valve delivers exceptional corrosion protection against aggressive chemicals, acids, salts, and industrial fluids. This design extends the valves lifespan and reliability, especially in demanding applications found in pharmaceuticals, chemicals, and water treatment plants.


Precision Flow Control

The gear-operated mechanism allows accurate manual adjustment, ensuring smooth operation, even in high-pressure environments. This makes the PTFE lined ball valve an excellent choice for processes that require both safety and precision, accommodating a wide range of flow rates with its full bore design.


Versatile Industry Applications

Designed to handle various fluids, including corrosives and salts, these valves are ideal for chemical processing, paper and pulp plants, petrochemical industries, and water treatment facilities. The flange-end configuration ensures easy integration into existing piping systems, meeting ANSI, DIN, and IS standards.